Punch&Seal

FULLY AUTOMATIC FOIL FEEDING, CUTTING & SEALING COMPONENT

  • Compact device to fit into any kind of filler/sealer
  • High quality seals die cut from reel fed material
  • Fast cycle times
  • Accurate foil location and sealing without a cap

 
 
The Relco Punch&Seal is an extremely compact and highly efficient induction sealing device which is used to cut foil from a reel into the required seal profile, locate the seal onto the container and induction weld in place, all in a single downward stroke. The power of the Relco induction sealing system combined with the small stroke of the Punch&Seal unit allows for extremely fast cycle times, in many cases less than 1 second for the complete operation. This patented device uses the unique Relco ceramic cutting technology providing a cutting face which is over 4 times the hardness of equivalent tool steel punch and die sets.

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Using the Punch&Seal system a hermetic seal can be made on any container or over any other aperture without the conventional requirement of a cap and screw thread. Many advantages are available to the user including the ability to light-weight bottles and caps by removal of the thread and the ability to sterilise the foil before application to ensure a perfectly clean seal. The Punch&Seal is also ideally suited to Aseptic and other ESL filling systems allowing the hermetic sealing of containers whilst they are still within the aseptic/sterile atmosphere. The Punch&Seal unit is designed to be powered by the Relco P-800 induction generator.

Requirements description
Mains Power 220-240v a/c Single Phase 5A
Compressed Air 5-7 Bar / 75-100 p.s.i.
Components description
Pneumatics SMC / Festo
Sealing Heads Ceramic Punch&Seal cartridges with built in sealing head
Control Mitsubishi, Siemens or Allen Bradley PLC or via remote connection Point I/O, Profitbus, Profinet
Foil Feed Lenze Servo motor with optional motorized un-wind and foil tension control
Reel Holders Quick change Aluminium & Polycarbonate reel carrier with fully adjustable internal friction clutch
Size & Weight description
Weight Typicaly 80Kg
Dimensions Custom made to suit customer machinery layout


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